e-NVH influence of electric machine design parameters

This table presents the link between electrical machine design parameters (not control parameters) and magnetic noise & vibration levels (e-NVH), which can be either changed through a change in magnetic excitations (force harmonics caracterized by amplitude, frequencies and wavenumbers) or structural dynamics (caracterized by the electric drive modal basis).

This table gives SIMULIA Manatee a better idea of the design variables which are the most influential on e-NVH, and when MLUT (magnetic forces) or Modal Basis must be updated in Manatee.

Magnetic circuit parameterImpact on harmonic magnetic forcesImpact on structural modes
Number of poles

Large impact on frequencies and wavenumbers 

Ex: cogging torque frequency is given by least common between slot and pole numbers times rotor mechanical frequency

Large impact as yoke thickness is generally related to number of pole pairs
Number of slots

Large impact on frequencies (for both stator & rotor slot number) and wavenumbers


Ex: cogging torque frequency is given by least common between slot and pole numbers times rotor mechanical frequency

Large impact as number of teeth may change tooth thickness and resulting bending mode stiffness 
Number of phases

Large impact on frequencies and wavenumbers


Ex: dual-three phase winding eliminates 6fe & 18fe excitations

Large indirect impact in case of change of slot number or winding mass
External Vs internal rotorLarge impact on frequencies and wavenumbersLarge impact as airborne noise resonances change from stator to rotor structure
Winding type (concentrated Vs distributed)Large impact on magnetic force wavenumbersSignificant impact as winding mass / stiffness may be seen differently by tooth/yoke system
Short pitch of distributed windingSignificant impact on  force harmonics magnitude related to stator magnetomotive force space harmonicsSlight impact (change of end winding weight)
Slot shapeNegligible impact, except slot opening
Significant impact of slot opening on the magnitude of permeance-related force harmonics
Negligible impact if only slot opening is changed
Pole shape / layoutSignificant impact on force harmonics magnitude related to rotor flux harmonics in synchronous machines
Ex: magnet shaping, V-U magnet layout
Negligible impact
Rotor bore shapeSignificant impact on force harmonics magnitude related to rotor flux
Ex: flux concentration shape, rotor notches
Negligible impact
Uneven North / South polesLarge impact on force frequencies and wavenumbers Negligible impact
Stator bore shapeSignificant impact on force harmonics wavenumbers related to stator flux
Ex: stator notches
Negligible impact
SkewingLarge impact on overall force harmonics magnitude Large impact of rotor modes when going from straight to skewed rotor (change of torsional mode)
Airgap widthSignificant impact on force harmonics magnitude (they do not necessarily decrease with a larger airgap)It depends - negligible impact if stator yoke height remains unchanged