Introduction
In our latest project, we designed and developed a 3D Scanning Net, a tool designed to facilitate the scanning of large areas with precision and efficiency. This post will take you through the entire process, from design in CATIA to final assembly, highlighting the key steps and considerations along the way.
1. Design Phase in CATIA
Objective: The goal was to design a corner part that could hold reflective dots for 3D scanning while also incorporating magnets to secure the net to the material being scanned. The design needed to be both functional and minimally intrusive to avoid covering the object being scanned.
Key Design Considerations:
- Minimizing Size: The bottom part of the corner piece was designed to be as thin and small as possible to ensure that the magnet would function effectively without obstructing the scanning process.
- Optimized Top Design: The top part includes a circular area for placing reflective dots, along with four open sections to accommodate the net.
- Ease of Assembly: Both the top and bottom parts were designed to connect easily, ensuring a smooth assembly process.
2. 3D Printing with Bambu Lab X1
Printer and Settings: To achieve high precision in the final parts, we used a layer height of 0.12 mm with the Bambu Lab X1 3D Printer, ensuring that the assembly would be accurate and fit perfectly
3. Post-Processing: Adding Reflective Dots and Magnets
Reflective Dots: After printing, reflective dots were carefully glued onto the circular sections of the top part. These dots are crucial for the 3D scanning process, as they serve as reference points for the scanner.
Magnets: Magnets were then glued into the bottom part of the corner pieces. These magnets allow the net to securely attach to the material being scanned, ensuring stability and accuracy during the scanning process.
4. Assembly of the 3D Scanning Net
Final Assembly: Once all components were ready, the corner pieces were assembled onto the net. The design allowed for easy and secure attachment, creating a robust 3D scanning net capable of covering large areas efficiently.
Outcome: The final 3D Scanning Net is both lightweight and effective, providing a reliable solution for large-scale scanning projects with minimal obstruction to the scanned object.
Conclusion
This project showcases the importance of thoughtful design, precise manufacturing, and careful assembly in creating effective tools for advanced 3D scanning tasks. The 3D Scanning Net is now ready to be used in various applications, offering high accuracy and ease of use in scanning large areas.
