An FDM prototype was produced during the project to check the part’s form and dimensions before mold design. The mold was designed in CATIA and reviewed in 3DEXPERIENCE.

🧩 MOLD DETAILS
• Two-plate injection mold with a cold runner system
• Two symmetrically arranged cavities
• 10 lifters to release the part’s undercut features
• Runner system adjusted after analysis to improve material flow

🏭 MOLD MANUFACTURING
• CNC milling of mold components
• Wire EDM cutting
• EDM machining to form the lifter edge profiles

After assembly, the mold was trialed with ASA/ABS material, and the molded samples were evaluated. I managed the project from scanning and modeling through mold design, manufacturing follow-up, and trial.
The images show the CAD model and renders, the yellow FDM-printed prototype, the white and black injection-molded trial samples, and an approximate view of the material-flow streamlines through the part.
🏢 Company: A.S.A.Co
Software: CATIA V5 & 3DEXPERIENCE

CATIA
Dassault Systèmes


Always open to connecting and collaborating on product development, reverse engineering, and injection mold design. If you’re working on a new product or tooling challenge, let’s connect.

3DScanning ReverseEngineering  FDM3DPrinting  
InjectionMoldDesign  ColdRunner 

 CNCmilling  WireEDM EDM  CATIA 3DEXPERIENCE environment 
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