I have an assembly STEP file that I need to prepare for 3D printing.
About the model:
The model is currently a solid.
It has variable wall thickness depending on the internal region.
It contains a very large number of holes, which are intentional and need to be preserved.
Original length is approximately 9 meters.
I need to scale it down to approximately 1 meter.
I saved the STEP assembly as an SLDPRT and tried using Scale in SolidWorks. After scaling, some walls/features disappear. I suspect this is because some areas have very thin or effectively zero thickness after scaling, along with some external components/features.
I also tried making the model into a completely solid body before scaling, but SolidWorks eventually crashed because of the model complexity.
So far, I have also tried using Loft to recreate the solid in smaller segments, but this is becoming difficult because of the complexity.
Is there a better workflow for handling this kind of model?
My main requirements are:
Scale the entire model from 9 m → 1 m.
Preserve the intentional holes as much as possible.
Avoid losing walls/features due to the scaling.
Ideally, avoid manually rebuilding the entire model.
Keep the final model suitable for 3D printing.
Any suggestions on SolidWorks tools/workflows or alternative software approaches would be appreciated.
