Hello once again sports fans,

So, I'm tired of mashing my head against the keyboard and once again come to you fine ladies and gentlemen for help.  The attached model seems simple enough.  Everything runs so smooth up until I add the final surface features (that curve at the end -neck- area).  Once that is added, I can not for the life of me get a 2mm thickness.  Once I have the solid, then all I need to do is add some fillets and a couple other features and I'm done.

Gaaaaaaa!

Thanks in advance.

SolidWorks 2010 SP4.0

windows 7 x 64 running hot straight and normal.