Amorphous Cell Packing Failure - Polymer Matrix Around Constrained CNT Framework

I'm trying to build a CNT-reinforced epoxy vitrimer composite using Amorphous Cell but consistently encountering packing failures. The goal is to pack a DGEBA/AFD polymer matrix around a centered, periodic (12,12) armchair SWCNT while excluding the CNT interior.

System Details:

  • CNT: (12,12) armchair, periodic, 37 repeat units, ~91 Å length

  • Box: 91×91×91 Å orthogonal cell

  • Matrix: DGEBA + AFD (2:1 molar ratio)

  • Forcefield: pcff_30

  • Materials Studio 2025

Approaches Tried:

Attempt 1: Packing with constrained CNT (no isosurface)

  • CNT atoms constrained (Fix Cartesian X,Y,Z)

  • Packing task, DGEBA/AFD only in composition

  • Density 0.65 g/cc, 5000 loading steps, lookahead=3, close contacts OFF

  • Result: SUCCESS but molecules packed inside hollow CNT core

Attempt 2: Packing with isosurface exclusion. Following advice I found in old forum threads, I implemented:

  1. Placed dummy Ne atoms along CNT axis (X=45.5, Y=45.5, Z spacing 1.5 Å)

  2. Generated Connolly surface (grid 0.75 Å, vdW scale 1.0, radius 1.0 Å)

  3. Deleted Ne atoms, kept surface

  4. Enabled "Pack in isosurface enclosed volume"

  5. Settings: density 0.70 g/cc, 10,000 loading steps, lookahead=3, close contacts ON (vdW scale 0.95)

Result: FAILURE - acceptance ratio drops to <0.05, projected to exceed loading steps

Is there a recommended workflow for packing polymers around constrained periodic frameworks in Amorphous Cell? How do I prevent molecules from packing inside a hollow CNT while still achieving reasonable packing density? The isosurface approach seems theoretically correct but acceptance ratios are prohibitively low. Should I be using Construction task instead of Packing? If so, how do I maintain CNT position/alignment? Are there parameter combinations (density, vdW scaling, loading steps, etc.) known to work for this type of constrained geometry?

What I've Already Tried:

  • Densities from 0.65 to 1.16 g/cc

  • Loading steps from 1000 to 10,000

  • vdW scaling from 0.90 to 0.95

  • Lookahead values 1 to 3

  • Close contacts ON and OFF

  • With and without isosurface exclusion