I am reverse engineering an existing adjustable headband asshown in the attached files. I laid it out flat and tookmeasurements so I could make the flat pattern in solidworks. Thisis really all I need for manufacturing, but I'd like to show itrelatively accuratly put together in the assembly, with the endtabs lined up. So far, the closest I can get is with the deformfeature, curve-to-curve option, but the ends end up at an angle toeach other no matter what I do. I had this working perfecly withjust a straight strip, then I realized - because a head isn'treally cylindrical, the flat pattern of the headband can't be astraight strip, with the relatively rigid material that's needed inthis particular product. I've also attached the previous modelbefore I created the accurate flat pattern. Any heavy hitters wannagive this a try?SolidworksParts And Features