Defining 'Time Bound Operation' in Process Plan/ Routing

Hello Manufacturing Enthusiasts,

I wanted to share my recent insights on defining Time-Bound Operations using the DELMIA application. Let’s dive in, 
 

Problem Definition (Customer Usecase)

At Shop-floor line , there are two operations operation A  and Operation B. Operation B should complete within a 5 hours after operation A. If operation B doesn't complete within time frame then operation A should start again. Ideally operation B should start immediately after operation A, but because of mass production worker has to wait

 

To understand above use case in a better way, find a below example

Example of Time-Bound Operation

Operation A: Surface Preparation and Cleaning

  • A metal part undergoes a cleaning and etching process to remove any contaminants, which is essential for ensuring proper adhesion in the subsequent coating or bonding process.

Operation B: Bonding or Coating Application

  • After cleaning, the part needs to go through a bonding or coating process. This operation must be performed within 5 hours of the surface preparation

Question : How to define such process in Routing or Process Plan (DELMIA App Context) ? 

Solution: 

To answer above query watch solution captured video on this
 

 

As per solution, there are 3 types of Delay Mode , we need to understand here between two operations

  • Minimum Delay: The next operation waits for a minimum delay and starts at any time after this delay.
  • Maximum Delay: The next operation starts before this delay.
  • Synchronization: Minimum delay and maximum delay are the same.

As per usecase, using maximum delay , we can define the problem. If we open Gantt Chart, it will always shows optimized time between two operation. As per use case, optimized time will be zero second (Operation B will start as early as possible and max duration is 5 hours)

processplanningUseCasesProcess and production definition