DCTF - CLIR Scenario Narrated Video 4/5 - Part 3 – Prepare for Issue Resolution

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This is the fourth part of the series of narrated videos (5 in total) for the CLIR scenario. After the engineer made the change to the design and added a retrofit process plan to install the newly designed parts, it is time to make a retrofit production order and update the order schedule. 

Here, we are at the 4th video of the five videos: 

  • Introduction (10 minutes)
  • Part 1 - Report Problem & Determine Issue Domain (16 minutes)
  • Part 2 - Analyze Issue & Take Action (36 minutes)
  • Part 3 - Prepare for Issue Resolution (8 minutes)
  • Part 4 - Issue Resolution & Close-Out (12 minutes)

This part of the demonstration is divided into 3 parts. In part 1, the production planner first creates a retrofit production order in ERP by using ERP Simulator. Then this retrofit order is sent to ORTEMS. So it can be incoporated in the production plan. In part 2, ORTEMS uses key information such as the revised manufacturing item, new process plan links and the existing serial number of the landing gear box being assembled on the shopfloor to insert the retrofit order into the proper position of the production plan. 

The new retrofit production order also consumes resource capacity so the shopfloor now is in a over capacity situation. To resolve this, in part 3, the planner drops the 'No Move' condition to reschedule the production orders to adjust the resource capacity consumption. 

​​​​​​​Part 3 - Prepare for Issue Resolution