Engineering for the Environment: Our Award-Winning Open Ditch Cleaning Machine

This project was developed for the AAKRUTI GLOBAL INNOVATION COMPETITION 2024, where our team, Degeyopang, achieved the incredible milestone of becoming the 2nd Place Winner (Global Runner-up) for the Geo AP-South region. Our focus was on addressing urban drainage challenges through mechanical design, innovative transmission systems, and human-centric engineering.

 

The Problem: Rethinking Urban Maintenance

We targeted the critical issue of sediment and waste accumulation in open ditches, which often leads to severe flooding and public health risks.

  • Manual Labor Risks: Traditional cleaning methods are exhausting and expose workers to hazardous waste and diseases.
  • Efficiency Gaps: Existing high-tech solutions like Culvert Jets often underperform in ditches filled with stagnant water
  • Impact: Our goal was to create a tool that saves time and labor while ensuring a cleaner, safer environment.

 

Our Vision: The Degeyopang Solution

Our machine was engineered to provide a reliable, low-cost, and high-efficiency alternative for maintaining open drainage systems.

Key Technical Innovations

  1. Kinetic-to-Rotational Transmission: We designed a system that converts simple pushing force into high-torque digging power through a precision gear ratio connected to the wheels.
  2. Continuous Bucket Digging: The machine features 10 specialized buckets attached to a chain-driven system for non-stop sediment removal.
  3. Smart Perforated Design: Each bucket is designed with fine-perforated holes to ensure mud and trash are collected while allowing water to stay in the ditch, reducing the load.
  4. Variable Depth Adjustment: To accommodate different ditch sizes, the digging mechanism is fully adjustable up to a maximum depth of 80 cm.

Engineering Validation & Simulation

We utilized the 3DEXPERIENCE platform and SolidWorks to validate every aspect of the machine:

  • FEA Simulation: Stress analysis was performed on the main frame to confirm structural integrity and a high Factor of Safety.
  • Mechanical Analysis: We calculated a shaft torque of 2.41 Nm and a kinetic friction of 32.18 N to ensure ergonomic operation.
  • Power Optimization: Our design operates at a calculated 0.867 Watt, proving the extreme efficiency of the manual drive system.

Beyond the Trophy

Winning the Global Runner-up spot was a testament to our belief that engineering should serve the community. This experience taught us how to turn a conceptual design into a functional, validated solution that can truly make a difference.